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Tesla Faces Legal Battles Over Vehicle Fires and Autopilot-Related Fatalities
Monday, July 14, 2025

Tesla Inc., a leading innovator in electric vehicles, is under increasing legal scrutiny as two major product liability cases bring safety concerns about its cars into sharp focus. These lawsuits highlight alleged design defects and system failures that have tragically resulted in deaths and serious injuries.

Product liability cases arise when consumers are harmed by defective or dangerous products, including automobiles, and seek legal compensation. Under New Jersey product liability law, manufacturers can be held responsible if a product is proven to be defectively designed, manufactured improperly, or if the company failed to warn users about potential dangers. Liability may be based on negligence, breach of warranty, or strict liability—where the manufacturer is held accountable regardless of fault if the product is unreasonably dangerous. These cases often involve claims that a product caused injury or death due to a safety defect or inadequate instructions.

Tesla Inc. is currently facing multiple product liability lawsuits alleging serious safety defects in its vehicles that have led to fatal accidents. The following nationwide cases exemplify the growing legal challenges Tesla confronts regarding its vehicle safety features as these lawsuits highlight alleged design defects and system failures that have tragically resulted in deaths and serious injuries.

Case 1: Fatal Tesla Model 3 Fire Sparks Lawsuit Over Door Malfunction

In California, the family of Matthew Hubbard Rundell filed a wrongful death lawsuit after he died in a 2023 fire inside his 2022 Tesla Model 3. The complaint alleges that the vehicle’s electronic door-opening system malfunctioned during the fire, trapping Rundell inside the burning car. The lawsuit claims Tesla knew about similar incidents—nearly 200 Tesla vehicle fires documented prior to this tragedy—but failed to warn consumers or correct the design flaw.

The Rundell family’s suit accuses Tesla of negligence, fraud, breach of warranty, and strict liability, emphasizing that the automaker deliberately concealed the danger to protect its profits. Central to the case is Tesla’s failure to include a manual door-opening system, a standard safety feature in most vehicles, which could have allowed Rundell to escape. The complaint describes Rundell’s death as horrific, with his body severely burned beyond recognition. Seeking survival damages, wrongful death compensation, and punitive damages, the family hopes to hold Tesla accountable and pressure the company into improving safety features and transparency.

Case 2: Third-Party Wrongful Death Trial Over Tesla Autopilot Begins in Florida

In Miami federal court, Tesla is preparing for trial in the first third-party wrongful death case tied to its autopilot system. The lawsuit concerns a 2019 crash in the Florida Keys where a Tesla Model S, driven by George McGee with autopilot engaged, collided with a stationary Chevrolet Tahoe. The impact caused the Tahoe to fatally strike pedestrian Naibel Benavides Leon.

The plaintiffs contend that Tesla’s autopilot was defectively designed and that the company failed to warn users about the system’s limitations. At the time of the crash, McGee was reportedly looking at his phone, relying on autopilot to detect obstacles — but the system failed to brake or avoid the stationary vehicle. This lawsuit is notable because a judge recently ruled there is sufficient evidence that Tesla was aware of autopilot dangers as early as 2016, yet delayed implementing recommended safety measures like automatic collision avoidance and emergency braking until after the crash.

The trial, scheduled to begin this week and last for three weeks, will consider both liability and punitive damages. Tesla has sought to protect some proprietary information but the judge has insisted that the courtroom remain open to the public. This case follows other autopilot-related incidents, including the 2018 death of Apple engineer Walter Huang, which Tesla settled before trial. However, Tesla has also seen some victories in recent jury trials involving autopilot, underscoring the complexity and high stakes of these safety disputes.

Broader Implications for Tesla and Electric Vehicle Safety

Together, these cases highlight critical safety issues confronting Tesla: the risk of vehicle fires compounded by design flaws preventing occupant escape, and the challenges of deploying semi-autonomous driving technologies safely. The lawsuits paint a picture of Tesla allegedly prioritizing rapid innovation and market dominance over thorough safety testing and clear consumer warnings. For regulators, consumers, and the industry, these cases underscore the vital need for rigorous safety standards and transparent risk communication as electric and autonomous vehicles become more prevalent. As these cases unfold, they will be closely watched for their potential impact on Tesla’s practices, electric vehicle safety regulations, and the future of automotive technology liability.

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